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Experimental study of a 30 kW ocean thermal energy conversion system integrated magnetic levitation expander

Abstract

To enhance the energy efficiency of Ocean Thermal Energy Conversion (OTEC) systems and explore their performance at larger scales, this study integrates a Magnetic Levitation Expander (MLE) into an OTEC system. A 30 kW OTEC-MLE experimental platform was established, and both system-level and component-level performances under various operating conditions were evaluated through comprehensive energy and exergy analyses. The analysis reveals that as the cold source flow rate increases from 100 m3/h to 200 m3/h and the hot source flow rate increases from 125 m3/h to 200 m3/h, the expander’s maximum output power reaches 22.74 kW. Under the optimized operating condition with a hot source flow rate of 175 m3/h and a cold source flow rate of 125 m3/h, the system achieves its peak net power output of 9.66 kW, with an effective power ratio reaching 53.84 %. Further analysis of the impact of working fluid mass flow rate on efficiency characteristics shows that as the mass flow rate increases from 2.15 kg/s to 2.75 kg/s, the isentropic efficiency of the magnetic levitation expander increases, reaching a maximum of 79.81 %. Simultaneously, the system’s thermal efficiency improves to 2.36 %, and the exergy efficiency reaches 58.91 %, with an annual CO2 reduction of 53.76 tCO2e. This work provides theoretical basis and data support for the engineering and commercial application of the OTEC-MLE system.