Abstract
The horizontal-axis tidal turbine is a representative device for harnessing ocean tidal energy, and the structural optimization of its blades is crucial for enhancing the power capture efficiency. In this work, the twist and chord distributions of the blade are determined using an improved Blade Element Momentum (BEM) approach, in which tip and hub loss factors are employed to enhance the modeling accuracy, and these results are employed to construct a parametric model of the original rotor. Due to its simplified assumptions and inability to capture three-dimensional flow effects, computational fluid dynamics (CFD) simulations were carried out to evaluate the hydrodynamic performance and flow analysis of the designed rotor. Further, the orthogonal test method was used to optimize the hydraulic performance of the rotor. Three optimization parameters, namely hub diameter, airfoil type, and maximum airfoil thickness, were set with three levels. Based on the orthogonal design scheme, nine rotor configurations were generated, and their energy capture characteristics and flow fields were subsequently evaluated through numerical simulations. The analysis indicates that the choice of airfoil exerts the strongest impact on the rotor’s energy capture efficiency, while the influences of maximum airfoil thickness and hub diameter follow in descending order. Consequently, the optimized rotor adopts a NACA63-415 airfoil with a reduced maximum thickness of 0.9 T0 and an intermediate hub diameter of 15%R, achieving a power coefficient of 0.445 at the design tip-speed ratio of 4, corresponding to a 3.08% improvement compared with the original design. Flow field analysis demonstrates that the optimized geometry promotes a more uniform spanwise pressure distribution and effectively suppresses flow separation, thereby enhancing the overall hydrodynamic efficiency.