Skip to main content

Controlling tip vortices and cavitation with a grooved-tip design for tidal turbines

Abstract

Cavitation  can  result  in  blade  erosion,  vibra-tion,  and  cavitation  noise  due  to  bubble  collapse.  Tidalturbines’ blade tips experience the highest flow speed, andthus, risks of cavitation increase due to low pressure insidetip vortices at high Tip Speed Ratios (TSRs). This can captheir power efficiency and lead to an upper TSR limit. Thepresent  work  focuses  on  controlling  tip  vortices  througha  novel  approach:  tip  permeability  achieved  by  a  groovedtip  design.  A  blade-resolved  Reynolds-Averaged  Navier-Stokes  simulation  has  been  carried  out  on  a  model-scalehorizontal-axis turbine. In our work, the simulation resultshave  been  validated  with  existing  experimental  data  fromthe UK Supergen Benchmarking turbine and our wing tipvortex  measurements  in  a  water  tunnel.  We  modelled  aporous zone placed over the blade tip section, demonstrat-ing that there is an optimal permeability that can substan-tially reduce the tip vortex intensity and associated pressuredrops, and thus mitigate the risk of cavitation. Building onthis  conclusion,  in  this  study,  we  have  developed  a  noveldesign  with  multiple  grooves  distributed  along  the  bladetip chord, resulting in an equivalent local 2D permeability.The spanwise scope of the porous or grooved zone is 0.1%of  the  turbine  diameter.  It  is  found  that  the  grooved  tipdesign  can  significantly  increase  the  minimum  pressurecoefficient  at  the  tip  vortex  core  by  up  to  27%  at  a  TSRof  6.  We  also  explored  different  groove  channel  designs,either by pitching the grooves or making them convergent.We found that, although the effects remain significant andrelatively consistent across all design types, the tip vorticesare  most  effectively  suppressed  when  the  groove  channelhas a convergent shape. This promising outcome suggestsa  substantial  reduction  of  the  tip  vortex  cavitation  risksand  can  thus  enable  turbines  to  operate  at  higher  TSRs.Additionally,  as  the  spanwise  extent  of  the  permeable  tipis  minimal,  the  impact  on  the  turbine’s  power  and  thrustcoefficients  is  slight.