Abstract
The open-source WecOptTool was developed to make wave energy converter (WEC) control co-design accessible. WecOptTool is based on the pseudo-spectral method which is capable of efficiently dealing with any linear or nonlinear constraints and nonlinear dynamics by solving the WEC optimal control problem in the time domain using a gradient based optimization algorithm. This work1 presents a control co-optimization study of the AquaHarmonics Inc. heaving point absorber WEC sized for ocean deployment to solve practical industry design problems. Components such as the specific type of generator, the hull shape, and the displaced volume are pre-determined. We co-optimize the WEC’s mass versus mooring line pretension in conjunction with the controller. The optimization is subject to the power-take-off (PTO) dynamics and the rated constraints of the components. In particular, the continuous torque rating is implemented as an explicit constraint, a novel approach for WEC optimization. The PTO dynamics are incorporated into the optimization algorithm via a combination of first principle methods (linear drivetrain model) and empirical efficiency maps (electrical generator) represented as a power loss map. This is a practical method applicable to a variety of PTO architectures and transferable to other WECs. A discussion between using an efficiency coefficient versus a power loss map and their implication for the optimization method is presented. This application of WecOptTool represents a real world WEC by combining simplified models with empirical efficiency data. The WEC, as a dynamically coupled, oscillatory system, requires consideration of the time trajectory dependent power loss for optimizing the average electrical power. This objective function, the modelling approach, and the realistic loss terms makes the common practice of artificially penalizing the reactive power needless.